As a thermoplastic extrusion manufacturer, our extrusion lamination capabilities are somewhat apparent. However, we also offer a variety of lamination processes including coextrusion, gravure lamination, full-roll coating lamination, and belt lamination. The versatility of these lamination capabilities combined with our decades of experience processing a broad selection of substrates and materials allow Bixby to deliver innovative custom solutions to our customers in spec and on time.

PROPRIETARY, FLEXIBLE MANUFACTURING CAPABILITIES
FOR UNIQUE MONO- & MULTI-LAYER
CUSTOM PLASTIC SOLUTIONS

Simple Drawing_Gravure(72)
GRAVURE

CAPABILITIES

  • Adjustable working width up to ~90” (~228cm)
  • Coating weights from 10-60 g/m2 (GSM)
  • Heated anti-stick press station
  • Process temperatures up to 446˚F (230˚C)
Simple Drawing_Full-Coat(72)
FULL-ROLL COAT

CAPABILITIES

  • Adjustable working width up to ~90” (~228cm)
  • Coating weights from 10-60 g/m2 (GSM)
  • Heated anti-stick press station
  • Process temperatures up to 446˚F (230˚C)

 

Simple Drawing_BeltLam(72c)
BELT LAMINATION

CAPABILITIES

  • Adjustable working width up to 87” (~221cm)
  • Coating weights from 10-60 g/m2 (GSM)
  • Heated anti-stick press station
  • Process temperatures up to 446˚F (230˚C)
Simple Drawing_Extrusion_Tandem(72)
EXTRUSION LAMINATION

CAPABILITIES

  • Up to 72"(~192cm) wide film or sheet
  • Gauge range: 0.003” to 0.250”
     (0.0762mm to 6.35mm)
  • Coating gauge range: 0.001” to 0.008”
     (0.0254mm to 0.2032mm)
  • Texturizing of materials
Simple Drawing_Extrusion_CoEx(72)
COEXTRUSION LAMINATION

CAPABILITIES

  • Three-layer coex laminates up to 36” wide
  • Coex laminates can be extrusion laminated     
      onto other substrates 
  • Gauge range: 0.001” to 0.100”
      (0.0254mm to 2.54mm)

RELATED MATERIALS

Bixby has experience processing nearly every commercially available thermoplastic family. Additionally, we work with specialty, custom, and developmental polymers and formulations, hot melts, and tie layers. These can be extruded as monolayer film and sheet or combined with other substrates for the manufacture of custom laminations.

MARKETS SERVED

DENTAL
DENTAL
DURABLE DECORATIVE
DURABLE
DECORATIVE
ORTHOPEDIC
ORTHOPEDIC
MEDICAL
MEDICAL
RECREATION
RECREATION
FOOTWEAR
FOOTWEAR
INDUSTRIAL
INDUSTRIAL
APPAREL
APPAREL
CUSTOM
CUSTOM

Gravure_Square

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